Kilitli Tuğla Kalıpları

Kilitli Tuğla Kalıpları

Uncover SOTOP’s Interlocking Brick Molds, precision-engineered for seamless, mortar-free production by SOTOP Machinery Solutions, a leading interlocking brick molds manufacturer and wholesale supplier with a global network across over 40 countries. These molds create interlocking bricks with unique protrusions and indentations for easy assembly, offering customizable patterns, factory-direct pricing, and supported by our localized after-sales service for optimal compatibility with brick-making machines.

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Product Description

Key Features

Revolutionary Capabilities:

  • Interlocking Precision Engineering: Designed with exact protrusions and indentations (e.g., I-shaped corners or LEGO-style studs) for puzzle-like fitting, eliminating mortar needs and reducing construction time by up to 50%, surpassing basic interlocking molds in stability and ease of installation.
  • Premium Material Excellence: Forged from high-grade alloy steel (Q235/Q345) or durable polypropylene (PP) plastic, with optional UV-stabilized ABS for outdoor use, offering superior weather resistance and recyclability compared to standard steel or aluminum competitors.
  • Advanced Hardening and Surface Treatment: Heat-treated to 62-68HRC with carburizing and quenching, featuring a 2cm chamfered edge to prevent damage and anti-corrosion coatings (e.g., epoxy or galvanized), extending lifespan to 200,000+ cycles beyond typical 50-100,000 cycle ratings.
  • Modular and Customizable Configuration: Includes screwed, changeable holding web plates and tamper shoes with 0.5-0.8mm clearance, supporting versatile patterns like herringbone, basketweave, or cobblestone, with quick-release mechanisms for rapid mold changes—more adaptable than rigid designs from peers.
  • CNC and Wire EDM Precision: Utilizes CNC machining and wire electrical discharge machining (EDM) for flawless tolerances (±0.1mm) and smooth finishes (Ra < 0.8μm), minimizing defects and enabling textured surfaces (smooth, slate, grip) that outshine basic casting methods.
  • Vibration and High-Pressure Compatibility: Optimized for high-frequency electromagnetic vibration and pressures up to 50 MPa, ensuring uniform density and strength, with optional chain-structure designs for enhanced interlocking stability.
  • Eco-Friendly and Sustainable Innovation: Supports recycled materials like PP or industrial waste, with 100% recyclable molds, promoting green building practices and reducing environmental impact more effectively than non-recyclable alternatives.
  • User-Friendly and Low-Downtime Design: Features easy demolding (via hydraulic or manual release), lightweight options (e.g., 10-15kg), and compatibility with manual, semi-automatic, or fully automatic machines, cutting maintenance by 30% compared to competitors.
  • Aesthetic and Functional Versatility: Offers customizable sizes (e.g., 400x200x200mm for hollow interlocking, 240x160x60mm for paving) and textures for seismic-resistant structures, with minimal maintenance for long-term performance.

Technical specifications & Main product specification & output

Technical Specifications:

  • Material Options: High-strength alloy steel (Q235/Q345), polypropylene (PP) plastic, or UV-stabilized ABS engineering plastic for lightweight variants.
  • Hardness Rating: 62-68HRC (post-carburizing and quenching), with optional nitride treatment for enhanced wear protection.
  • Tamper Shoe Clearance: 0.5-0.8mm (adjustable for precise compaction).
  • Mold Dimensions: Customizable (standard sizes: 400x200x200mm for hollow interlocking bricks, 240x160x60mm for paving interlocks; length range 200-400mm, thickness 3-8mm).
  • Holding Web Plate: Screwed, changeable, with thicknesses from 3-10mm and I-shaped corner reinforcements for chain-like interlocking.
  • Tamper Shoe: Interchangeable, with optional carbide inserts or chamfered edges (2cm) to prevent damage.
  • Draw Sheet Design: Optional, with hydraulic or manual release for seamless demolding.
  • Compatibility: Supports high-pressure systems (25-50 MPa), electromagnetic or table vibration, and pallet sizes up to 1100x800mm.
  • Weight: 10-20 kg (depending on size and material; e.g., 12kg for PP plastic models).
  • Lifespan: 150,000-200,000 cycles (up to 50+ reuses for plastic variants), with maintenance kits available.
  • Surface Treatment: UV-resistant epoxy coating, precision polishing (Ra < 0.8μm), and optional anti-slip texturing or galvanization.
  • Operating Temperature Range: -30°C to 90°C, with UV resistance for outdoor durability.

Output Specifications:

  • Production Compatibility: Enables high-volume output (e.g., 8,000-12,000 pcs/day for interlocking bricks when paired with compatible machines).
  • Custom Block Types: Hollow interlocking brick (400x200x200mm), paving interlock (240x160x60mm), Lego-style block (with studs for stacking), and curb interlocks, with options for textured or colored finishes.

Applications

SOTOP’s Interlocking Brick Molds, from a global brick machine factory, enable mortar-free, efficient production for diverse applications. Ideal for:

  • Residential Construction: Creating interlocking bricks for walls, foundations, and partitions in homes, with seismic resistance and quick assembly reducing labor costs.
  • Commercial and Industrial Projects: Producing stable interlocks for warehouses, retail facades, and factory floors, with customizable patterns for aesthetic and functional appeal.
  • Infrastructure Development: Manufacturing chain-structured bricks for roadsides, retaining walls, bridges, and barriers, offering enhanced stability without mortar.
  • Landscaping and Urban Design: Forming decorative interlocks for driveways, patios, parks, and plazas, with textured options for slip resistance and visual variety.
  • Sustainable and Emergency Builds: Utilizing recycled materials for green housing or disaster-relief structures, supported by localized after-sales service from this interlocking brick molds supplier.

Why Choose Sotop

  • Global Manufacturing Network: With production and support hubs in over 40 countries, including Indonesia, South Africa, Vietnam, Brazil, and the United States, SOTOP provides on-site technical assistance and after-sales service as a wholesale interlocking brick molds supplier.
  • Unmatched Engineering Superiority: Over 150 engineers leverage CNC EDM, advanced hardening, and recyclable PP materials to create molds that exceed competitors like Tabrick, LCMOLDS, and Blue Molds in interlocking precision, lifespan, and eco-friendliness as an automatic concrete brick making machine manufacturer.
  • Tailored B2B Solutions: Custom patterns, bulk discounts, and factory-direct pricing make SOTOP the go-to interlocking brick molds factory for diverse production needs.
  • Reliable Delivery and Maintenance: Our international logistics ensure fast shipping and minimal downtime, with easy-change designs reducing maintenance by 30%.
  • Sustainability and Innovation Focus: Recyclable molds and waste-material compatibility promote green building, aligning with modern standards while enhancing structural stability.

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